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DesigntoDelivery May2015 V1.0 Contents Introduction Page1 ProductDesign Page23 ToolDesignandManufacture Page45 InjectionMoulding-Quality Page67 InjectionMoulding-Twinshot Page89 InjectionMoulding-Cleanroom Page1011 YourCustomProducts Page1213 RealTimeProduction Page1415 SurfaceFinishing Page1617 Printing Page1819 VacuumFoiling Page2021 GlazingAccessories Page2223 PackersforProfessionals Page2425 TrickleVentilators Page2627 FurnitureFittingandTubeInserts Page2829 PromotionalProducts Page3031 GlazpartEnvironmentandtheCommunity Page3233 1DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com Introduction GlazparttodayisauniquebusinesshavingevolvedsinceitsregistrationinFebruary1985intoa diverseinjectionmouldingandsurfacefinishingbusiness.Weutilisethelatesttechnologyto deliveradiverserangeofinjectionmouldedplasticproductsandservices. WehavedevelopedauniqueOnestopshopofferingthecompleteplasticpartsservicefrom productandtoolingdesigntoolingmanufactureandinjectionmouldingcapability.Right throughtosurfacedecorationcomponentassemblythenbarcodingandlabellingifrequired. Consistentlywhenourcustomersvisitourfactorythefeedbackisweneverknewyoucoulddo that..Thisbrochureaimstoprovideanoverviewofourcapabilitieswhichcontinueto developandgrowonalmostadailybasis. FM 10024 2Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 3Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com ProductDesign Glazpartsservicesstartwithourtechnicalandengineeringteams.Herewesupportcustomersin thedesigndevelopmentandproductionofyourconceptsandideas.Theteamassistinensuring productsmeetyourdesignandperformancecriteriawhilstoptimisingproductioncostsatthe qualitylevelyouneed. TothatendGlazparthaveinvestedheavilyinthelatestCADCAMsoftwaregivingusaninhouse designfacilitywith2Dand3Dsoftwarepackagestoensureresponsivenessadaptabilityand accuracy. Ourexpertiseextendswellbeyondourproprietaryproductrangesintothedesignofcustom products.Recentprojectshaveseenourengineersreplacecostlymetalcomponentswith engineeredinjectionmouldedreplacementssavingourcustomersthousandsofpoundsamonth. RapiddesignispossiblewithSLAand3Dprintedsamplingavailableforfitandfunction assessment. FM 10024 Formoreinformationseeourwebsite www.glazpart.comservicesdesign 4DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 5Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com ToolDesignand Manufacture HereisoneofthegreatbenefitsofworkingwiththeGlazpartteam. Ourengineersworkwithyourdesignersandengineerstooptimisedesign prototypethenmanufacturetheinjectionmouldtooling.Thereforewehavetotal controlthroughoutthiscomplexprocessutilisingeitherourinhousetool roomprovidedbyoursistercompanyHanleyPrecisionToolsorfromaselect groupofsub-contractorsaroundheworldallworkingtoGlazpartsexacting productionstandards. FM 10024 Formoreinformationseeourwebsite www.glazpart.comservicesdesign 6DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 7Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com InjectionMoulding Oncetoolingisavailableeithermanufacturedortransferred.Glazpartofferastateoftheart allelectric. InjectionMouldingcapability.Thisisprovidedfromarangeofmoretraditionalandstateof theartinjectionmouldingmachinesfrommanufacturerssuchasBOYNETSTALandENGEL. Allaremonitoredcontinuouslyshotbyshottomaximiseproductqualityandproduction efficiency. Quality GlazpartareproudofourfullyautomatedISOratedqualitymanagementsystem.Youcanbe assuredofthehighestlevelsofaccuracyandqualityallsupportedbythelatestCMMmachines linkedtominitabreportingandanalyticalsoftware. Sorting Takeoffs FM 10024 8DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 9Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com InjectionMoulding TwinShot Thisrecentdevelopmentaddsahighlytechnicalcapabilitytoourrangeofproductservices. Thisdeliversanefficientmeansofmoulding2materialsrapidlyinthesameproduct.Whilst eliminatinganyneedforovermoulding. FM 10024 10DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 11Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com InjectionMoulding CleanRoom ThisfacilityaddsanotherstringtothebowforGlazpartcustomers.Injectionmouldingisoffered fromwithinaClass10000environment. Insidethiscleanenvironmentdedicatedmachinesoperatewithautomaticandrobotichandling machinesandadedicatedcomputerisedqualitymachine. FM 10024 12Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 13Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com YourCustomProducts ThededicatedteamatGlazpartarewellversedindeliveringyourproductconceptsandideas. Usingthebroadscopeofresourcesathandwemanageyourprojectasasinglesourcefrom designtodelivery.Glazpartareyouronestopshoponecompanyoneresponsibilityonecontact fromconcepttocompletion. Neveragainwillyouhavepotentialconflictsbetweendesignerstoolmakersandmoulders. Glazpartareyouronestopprojectshop FM 10024 14DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 15Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com RealTimeProduction Allourmachinesarelinked247toourproductionschedulingsystem.Thisallowsforquick machinechangesasyourcustomersdemandschange. Ourrawmaterialsarefeddirectlytothemachineswheretheyarecloselymonitoredinrealtime. Thenasyourproductpassesthroughourfactoryitisbarcodedandtrackedateachstagefrom rawmaterialandmouldingthroughtobookingoutforshipment. Thisprovidesforfulltraceabilityindeedourcustomerscanevenmonitorprogressoftheir productsandstocklevelsonlineusingourwebdirectsystem.Withthisservicepackageyoucan manageallyourproductsandaccountfromyourdeskwhereeverthatis FM 10024 16DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 17Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com SurfaceFinishing ThisiswheretheGlazpartsservicescanaddsignificantvaluetoyourproductsandreducecosts asallyoursurfacefinishingneedsaremetallunderoneroof Rationaliseyoursupplychainwithouronestopshop.Nolongertheneedforseveralsuppliers intersuppliershippingcostsandextendedleadtimessoyouhaveyourproductsinstockso youcansellthenjustorderthefinishedproductandallononeinvoice Spraying Weofferacompletesprayingserviceonmanymaterialsnotjustplastic.Wehoweverhave asyouwouldexpectexpertiseinthesprayingofplasticsaswellassomespecialistprocesses whichinclude RFI Hereweprepareandapplypaintsystemsof complexgeometryproductstodeliverEMIRFI shielding.InourincreasinglyelectronicworldEMI andRFIcancausesuppressionofsignalsin electronicdevicesinterferencewithequipment operationoremissionsgeneratedthatwill interferewithequipmentoperation.Withwaves andsignalsfloatingthroughtheairEMIandRFIare potentialproblemsinanyindustry. ElectromagneticInterferenceEMIandRadioFrequencyInterferenceRFI DecorativeEffects CastIron Herewiththespecialistapplicationprocess developedbyGlazpartwemakeplasticrainwater systemslooklikeatraditionalcastironsystems. Thisprovidesmorecosteffectiveproductstothe constructionmarket. PlasticProfilesystems Hereascolourbecomesmoreprevalentforever moredecerningcustomerstheneedforcolour increases.Howeverthecosteffectivenessofstrippingdownextrusionmachinesiscostly.Soyou canextrudeinasinglecolourtomaximiseextruderefficiencywiththeconfidencethatGlazpart candelivertherightcolourforyou.Exampleplasticrooflineandcladdingsystems. FM 10024 18DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 19Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com Printing Wehaveadiverserangeofprintingprocessestomatchyourproductneeds.Theseincludescreen printinghotfoilingandourspecialistprocesssoutlinedbelow. Thesespecialistprocessesinclude AquaPrinting Thisprocessallowsforthecoverageofcomplex3Dgeometrycomponentswithanyoneof500 standardfinishes.Inadditionwedevelopuniquepatternstomeetindividualdesignneeds.The processcanbeappliednotonlytoplasticbutothersubstratesincludecastaluminiumferrous metalsandjustaboutanysubstrateIftheitemcanbedippedinwaterthentheAquaprinting processcanbepotentiallyapplied.Ascanbeseenoppositemillaluminiumcastingsnowlook liketimber PADTampoPrinting Herewecantransferatwodimensionalimageontoathreedimensionalobject.Thisprocess usesanoffsetgravureprocessinvolvinganimagebeingtransferredfromanengravedplate ontoasiliconepadtoprintonasubstrate.Padprintingisusedforprintingdifficulttoprintupon productsinmanyindustrieswhichincludemedicalautomotivepromotionalandelectronic objects. Rotationalprinting Thisnewprocessallowsforhighaccuracyprintingofhighlydetailedlowtolerancedesignsonto circularortubularsubstratesextrusionsormouldings. FM 10024 20DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 21Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com VacuumFoiling Overthelast10yearsGlazparthasdevelopedareputationasthehighestqualitysupplierof vacuumfoiledsurfacefinishingintheUK.Todayfollowingsignificantinvestmentwenowhave thehighestproductioncapabilityintheUKwithouruniquelydesignedandinhousebuilt machines. Applicationsinclude Roofline Weofferthecompletefoilrangestomatchyourneedsforrooflineinternalandexternalfoiled jointscorners9001350. Deckingsystems Weworkwithmarketleadersinthisfieldacross Europeinadiverserangeoffoilsandapplications includingpostcapslegsandhandrailbrackets. Conservatorycomponents Manyleadingconservatorymanufacturerswork closelywithGlazparttosupplyfoilmatched componentstoaddthatfinalfinishingtouchto yourconservatoryincludingfinialsandeven rainwatergutters Windowsystemcomponents SomeofthelargestwindowsystemscompaniesintheUKrelyonvacuumfoilingfromGlazpart. Thatfinaltouchoffoilmatchedcomponentsaddsvaluetotheirsystemdesigns.Hereinjection mouldedSashhornsforauPVClinearwrappedprofilearematched. FM 10024 22DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 23Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com ForGlazingaccessories www.glazpart.comproductsglazing-accessories GlazingAccessories AstheGlazpartnamesuggestsourbusinesshasgrownwithasignificantpartofthebusiness beingintheglazingmarket.Overtheyearsourproductlineshavedevelopedandgrownintoa comprehensiverangeofproductsandservices. Tothatendwehaveaproductrangesspecificallyforthismarket.Moredetailedliteraturecanbe downloadedorviewedatwww.glazpart.comproducts FM 10024 GlazingAccessories 24DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 25Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com ForPackersforProfessionals www.glazpart.comproducts Packersfor Professionals Launchedin2014thisisapresentationoftheproductsusedbywindowinstallers.Madetothe highestqualitystandards Theseproductrangesarepresentedinsmallerpacksizesidealfortodaysbusyinstallers. Thepacksweredevelopedtosalebystockistsdistributorsandtradecounterstoinstallers. Therangeiscontinuouslygrowingascustomerdemandgrowsbuttherangeincludes Flatpackers Framepackers Glazingshovels Flexiblecornerglazingwedges FM 10024 PackersforProfessionals aP fsrekca forProffo anoisseffe sla aP f M srekca aximisesales f s oroProfowithextra alv ue a e noissefepointofsalepac s c lakages 26Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 27Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com TrickleVentilators TheGlazpartrangeoftrickleventilatorisgrowingrapidly.Designedtomeettherequirementsof thebuildingregulationsPartF2010EnglandandWales. Duetothedevelopmentoftherangepleasereviewourtrickleventtechnicalliteratureat www.glazpart.comproducts Therangeincludes Bothscrewandclipfixedranges. WhatcolourdoyouwantWithupto3500potentialcoloursandfinishesdependingonthe technologyusedtheseinclude Throughmouldedplasticproductsintoday25colouroptions Aquaprintedwoodgraineffects Vacuumfoiledcoloursandwoodgrainsfoils SpraypaintedcolourstoanyRALreference FlatgrilleinsectscreensforoverframesashwindowandpatioBifolddoorapplications CombustionairventstomeetPartJBuildingregulations AtthetimeofprintingGlazpartaretheonlyrangeoftrickleventsholdingaBBAcertification andaLABCregistereddetail.Thelattergivepre-approvalforalllocalauthoritybuildingcontrol departmentsinEnglandandWales.Boththeseapprovalsprovideyourcustomersthe reassurancetheyneedforcompliancetobuildingregulations. ForTrickleventilators www.glazpart.comproductstrickle-ventilation TrickleVentilation No.963217 FM 10024 28DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com ForFurniturefittingsandtubeinserts www.glazpart.comproductsfurniture-fittings-tube-inserts FurnitureFittings TubeInserts The Plastic Injection Moulders 29Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com FurnitureFittings andTubeInserts DesignedforthejoineryandfurniturefittingsmarketsGlazpartofferacomprehensiverangeof componentsfromtubeinsertstodesktidiesandevententcomponents. FM 10024 30DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com 31Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com Promotionalproducts www.glazpart.comproductspromotional-products PromotionalProducts DevelopedlargelybyPromouldLtdwhichwasaquiredbyGlazpart. Weofferabroadrangeofpromotionalitemswhichcanbetailoredtoyourneeds. FM 10024 32DesigntoDelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com Glazpart Environment andtheCommunity Glazpartisproudtocontinuallytakeitsresponsibilitiesfortheenvironmentandlocal communityseriously.Weonanongoingbasistrytomakeadifference.Recent projectsincludethefollowingexamples Environment Productionwasteisnowfurtherreducedwithadditionalgrindingmachinesonsitenow recycling PVCwasteforreuse. Warehouselightingsensesactivitylevelsandwhennotrequiredpowerusedropsto25. Packagingisbeingreducedwhereeverpossibleorrecycledtoavoidlandfill. Ourrecentcapitalinvestmentstrategyofover1000000isfocusedupontheintroductionof thelatestmostcosteffectiveandenergyefficientmachines. Marketingliteratureisavailableonlinetoreducethepotentialimpactonlandfill. 33Designtodelivery T 01295264533 E salesglazpart.co.uk www.glazpart.com FM 10024 Formoreinformationonanyof ourproductspleasecontactus T 01295264533 F 01295266699 E salesglazpart.co.uk www.glazpart.com WildmereIndustrialEstate Banbury Oxon. 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